Hot Water Tank Installation and Major Painting – June/July 2024

While waiting for the shower wall tiles and extra floor tiles to arrive, I decided it was a good time to hook up the hot water heater and install a utility sink in the garage. My original plan was to use the existing hot water heater, since it wasn’t that old. Here is the only shot of it.

Existing Hot Water Heater

This was a 50 gallon hot water heater that was in place before I started this project, when I drained and disconnected it, with the intention of reusing it. Although it was only a few years in use, I removed the pressure relief valve that is located on the side of the tank to have a look at it and replace it (something one should do from time to time). I saw quite a bit of scale on it, which caused me to rethink whether it was a good idea to reuse the tank. I did not want to go through the trouble of hooking it up only to replace it not long after. So I purchased a new one. This time I got a 40 gallon tank, since that should be plenty for my needs and those of any guests I might have. Here it is installed.

40 Gallon Tank Installed

Rather than use 90 degree bends to feed the tank, I used 45 degree connectors for a straighter run. I think it looks a bit odd, but that’s okay with me. An inspection will reveal whether any changes are required. At this point it is working and I have hot water again.

Closeup of the Hookups
Pressure Relief Valve Hookup

In the image above, you can see that the pressure relief valve is connected to the existing pipe that takes the water outside the garage.

With that done, I installed a new utility sink beside it.

Utility Sink Installed

I had intended to reuse the utility sink that came with the house; the one I relocated to the guest bathroom. However, since it was my only source of water, I did not want to disconnect it without having an alternative, so I kept the existing one in place and bought a new one for the garage. I opted for a slightly smaller tub since I am limited in space between the hot water tank and the door (there is still trim to be added around the door). The existing utility sink is 20″ wide and this new one is 18″ wide.

Front View

I think the smaller size was appropriate, as it tucks in nicely without looking too crowded. Here is a shot of the hookups.

Sink Hookups

Notice how the hot and cold lines cross each other. This was a funny little mistake I made when bringing those lines through the wall into the garage. On the other side of the wall they are oriented correctly (hot on the left, cold on the right). I didn’t realize at the time that it would be backward on the other side of the wall. No big deal, and I had a chuckle over it once I realized.

The sink has not yet been fastened to the floor. As with the hot water tank, this will need to pass inspection, which I haven’t arranged yet. I don’t want to secure it to the floor in case the inspector wants me to make changes. So I’ll have to be careful not to jostle it, which can damage the drain connections. In the meantime, it is nice to have hot water and an alternate wash basin to use.

After this was completed, I contacted the place where I purchased my shower wall tiles to get an idea of when they would arrive. To my surprise, it was going to be at least another week, so change of plans. I decided to start painting the ceilings in the great room, foyer, and guest hallway.

These areas had some intricate details, so I decided to use a brush to paint them. When applying the primer, I used both a brush and small roller, but to get a consistent finish, I would use only a brush, which made it a lengthy process, especially since I applied two coats. I used a high quality latex paint with a matte finish – Behr Dynasty Ultra White.

My shower wall tiles arrived after I completed the painting of the ceilings, so I picked them up and set them aside. The master bathroom would have to wait. Having started the painting process in the great room, I decided to push on and paint the ceiling and walls in all adjoining spaces. This meant I would paint not only the great room, but also the dining room and kitchen.

The ceilings in all these spaces would be the same color (Ultra White). The walls in these areas would also be painted, but a slightly different shade of white. Originally I tried the color my designer recommended, which was a light gray – a color match of the Sherwin Williams Quick Silver. I applied it in the foyer to test it out. The next day I decided I did not like it. I expected it to be a light gray, but It had a hint of blue in it, which I did not want, Sorry, I didn’t take a picture of it. I really should have. Anyway, I considered making the walls the same color as the ceiling, but wanted some contrast, if only slight. So I opted for Behr’s White color. Not so white as Ultra White, but still white. I want the house to be bright. Here is a shot of the foyer so you can see the difference. It’s subtle, but present.

Foyer – Ceiling and Wall color contrast.

I really like this color for the walls. It just feels right.

In the kitchen I started with the ceiling (as one should). Since it is a tongue and groove ceiling, I used a brush to paint the entire ceiling. I wanted to make sure the paint was applied to all nooks and crannies. Consequently, this took a long time to apply and was not fun. I applied two coats, as usual. However, after the second coat I was not pleased with the results. You could see a lot of “roping” (i.e., brush strokes). I thought the paint would level out, but it didn’t. Here’s what I was left with after all that work.

Kitchen Ceiling – Roping after brushing on Paint.

This is all well and good if you’re going for the hand painted look, but I wanted a more polished look. So I decided to applied a third coat, but this time using a roller. Having used the brush to ensure all the seems were properly painted, all I really needed to do was smooth out the flat areas, so I figured a roller would do the trick. It did! And here’s the result.

Kitchen Ceiling – After Rolling. Much better!

That’s what I was looking for, and I was very pleased with the result. Note that I will add crown molding between the ceiling and walls, but only after the kitchen cabinets are in. They will dictate where the crown ends, so the crown molding must wait. Because I need the cabinets to be in before installing the crown, it also means the floors will be in (the cabinets will sit on top of the wood flooring), so when I come to painting the crown, drop cloths will be needed to protect them. Something I don’t have to worry about at this stage. It’s nice to be able to paint without concern about dripping paint on the floor.

Here are a couple more views of the kitchen where both the walls and ceiling are painted.

Kitchen – Southern View.
Kitchen – Northern View.

Not that it is noticeable in the pics above, but I did not paint the walls where the cabinets will go (from where the vent is hanging down and to the left of it), for obvious reasons. They were primed, but that’s all. It gives you an idea of how close the wall color I picked was to the color of the primer. There is a difference, but it is small.

Also notice how, other than the refrigerator, I had to empty the kitchen in order to paint. That was not such a big deal because of the mobile bases I added at the beginning of the year (see the post from January). So I’m glad I took the time to do that. After the painting was done in the kitchen, I moved everything back in, freeing up space in the great room for the contents of the dining room, which was the next area to be painted. The dining room was where I stored all the kitchen cabinets. You can see them in the image above. They were moved one at a time into the great room. No mobile bases for them, so that was a bit of a chore.

Here are some shots of the dining room fully painted.

Dining Room – Ceiling and Walls Painted
Dining Room – Ceiling and Walls Painted
Dining Room – Ceiling and Walls Painted

In the last image above, you can see where I located the kitchen cabinets in the great room. You can also see in two of the images above that I have not yet installed a light fixture in the dining room. The wire hanging down is hooked up to the switch on the wall, so it’s ready to go, but having that light fixture in place is not really required before I move into the house. I haven’t decided on a fixture yet, so I’m inclined to put that off until I’ve moved in. By waiting until the piano is in position I’ll be able to raise the lid and see exactly how much room I have between it and the ceiling, which could impact my choice of fixture. However, with the piano in place directly under the fixture location, it will be in the way, making installation a bit tricky. Fortunately, I don’t have to make this call until closer to move-in time.

Below are some images of the other areas I painted.

Foyer and Guest Hallway – Painted
Guest Hallway – Painted

Within the guest hallway you can see that the plenum on the ceiling does not have a grate yet. That is because I reduced the size of that opening to accommodate the full width of a tongue and groove board. Therefore, the original grate no longer fits. If I’m unable to find a grate to fit the space, I’ll make one myself. Either way, this is not a priority for me at the moment.

As with the dining room, I’m in no hurry to install wall sconces, so the guest hallway and foyer will remain without them until I feel inclined. I can move in without these in place, so they remain a low priority.

Great Room Painted – View from Guest Hallway

The above image of the great room is obscured by the contents I’ve left in the middle of the room. I will probably leave the cabinets and other bits and pieces right where they are until it’s time to put down the flooring. I thought I might move the cabinets back into the dining room, but I see no benefit to that at the moment. I’ll move them only when necessary.

Great Room Painted – View from Entrance to Master Bedroom

From this view, you can see how much stuff occupies the great room. The mobile wood storage cart on the left will be moved into the garage, as will the various tools, but not until I no longer need them to be handy.

I installed the switches, electrical outlets, and the face plates for the Ethernet boxes in the various rooms only after all the painting was done in these areas. While installing the switches in the kitchen, I ran into some issues. The kitchen has two 3-gang boxes to control the ceiling lights, under counter lights, and kick plate lights. Each 3-gang box has three 3-way switches, so these lights can be turned on and off from either location. You can see them in the image of the kitchen (Northern View) above. Here it is again for your convenience.

Kitchen – Northern View

On the wall near the laundry room you can see that there are three switches installed (with no face plate). On the wall near the great room you can see the 3-gang box with no switches installed; just wires exposed. When I started hooking up the switches in these boxes, I began with the box near the laundry room. I pulled out the existing switches in the 3-gang box (what you can see above) and discovered that the wires within that box were very short. Also, the box itself was not very well supported. So I had some work to do to put in new switches and it was going to be tricky getting the switches to align. But what bothered me most was why it was in this condition.

That wall had been completely pulled apart and a new 3-gang box installed, all done by me. Not only that, but the three switches were also installed. So the question I had for myself was, why did I do that? Those three switches weren’t controlling anything, so why did I install them? They would only get in the way (as they did) when it came time to putting up and finishing the drywall. Fortunately I have a BLOG, so I went back and looked for the post when I did that work and found it in the post of March 2021. During that time I had not done any drywall, so I didn’t understand the benefit to keeping the boxes free of switches and well aligned and secured. I also was trying to figure out the wiring for these switches, so I wanted to install them and verify they worked, thinking it wouldn’t be long before I’d be installing the kitchen cabinets. Of course, after all that was done, and many moons later, I reconfigured the kitchen, resulting in my having to undo the electrical work on the wall by the great room. However, during that time, I did not touch the electrical on the wall by the laundry room and just forgot about the state it was in.

In that time, I’d done a lot of drywall work and therefore gained an understanding of the importance of securing the electrical boxes properly and keeping the wiring out of the way. So when I finally turned my attention to the wiring of these two boxes in the kitchen, I was most surprised by how short the wires were inside the box by the laundry room. Installing new switches was going to be very tricky because I had almost no length to work with. What I think happened was that I was trying to minimize the length of wire to reduce the amount of crowding within the box. With three switches in a single box, plus the wires heading out to the lights, it can get pretty congested. That was a mistake. So in order to fix it, I had to splice in some extra wire to give me the length I needed to install new switches without having to resort to wiring gymnastics.

3-gang Box on near Laundry Room

Although it is not clear in the image above, you can see plastic connectors with orange tabs. These are call WAGO connectors. They come in different sizes, allowing one to connect multiple wires together easily. They also have a nice “inline” connector, shown below.

WAGO Inline Connector

This connector makes it easy to extend a wire with minimal space impact. If you look closely in the image of the 3-gang box above, I have used several of these in the back of the box to splice in new wires to give me the length I needed to add the new switches with far less difficulty.

Here is an image of the other 3-gang box. The one on the wall near the great room.

3-gang Box near Great Room

This is how it’s suppose to be. Plenty of wire for me to work with. In this image you see that I have hooked up the 3-way switch for the overhead lights to make sure this switch works in concert with the one on the other wall to control the overhead lights. I then did the same with the other switches. Note that I swapped out the yellow wire nuts you see above with WAGO connectors when putting the other switches in. It made it much easier.

What all this shows, is that nothing beats experience; something I am gaining with every new task. My next task is certainly new; tiling the shower wall in the master bathroom. With the painting of the main areas of the house complete, I’ll be returning to the master bathroom to pick up from where I left off. That will be the subject of the next post.

Ceiling Prep, Garage Cabinets, and More Drywall Hanging – January/February 2023

After returning from the holidays, I knew I would still be waiting for a while before I would have anything from Jennifer, so I decided to continue work in the garage as best I could. I was still missing a 24″ pantry cabinet that would be the center cabinet along the back wall of the garage, so I did as much as I could in the meantime. This meant adding baseboard, painting the walls, and installing two cabinets of the five cabinets that will go along that wall.

This was all I could do along the back wall since the next cabinet to go in was the missing 24″ pantry cabinet. Not wanting to be idle, I shifted my attention to a task I was not looking forward to; preparing the kitchen and great room ceilings for painting.

Prepping the ceilings meant filling all cracks with wood filler, sanding, then caulking. This would be a long, slow, and laborious task, and one that would require standing on a scaffold working above my head. However, it is a very important task, as it would mean the difference between a great looking ceiling and something less than that. So I got to it.

First Coffer Prepped
First Coffer Prepped, alternate angle.

I started with the kitchen ceiling and then moved on to the coffered ceiling. I didn’t take any pics of the kitchen ceiling because there wasn’t much to show other than sanding marks and such. You can kind of see it in the background of the images above. These images are the only ones I took of the coffer prep because once you’ve seen one, you’ll have seen them all. I had 17 coffers to prep and the images above are of the first one. It took about four weeks to complete both the kitchen ceiling and the coffered ceiling. It was hard work, but I am pleased with the results. Once the primer goes on, I’ll know if any further action is needed, but I suspect not (only very little if any). I don’t plan on priming/painting the ceiling until all the walls are ready to prime/paint, and that is a long way off.

I finished the ceiling prep work the day before the missing garage cabinet arrived, so I was able to return to the cabinet installation in the garage right away. I finished installing the cabinets along the back wall in a single day, resulting in this:

Back Wall Cabinets

Note that above the base cabinet on the right, I will add open shelving, but not anytime soon. Here is a shot of all the garage cabinets before adding the hardware.

All Cabinets Installed

The next day I added the handles. Doesn’t that look nice!

Handles Added
Handles and Butcher Block Countertop

You’ll also notice that the butcher block counter top is in place along the east wall, but not attached. It is still wrapped in plastic and I won’t remove the plastic and apply finish to it until I have moved in (or am at a stand still – heaven forbid), as it is of low priority. I’m still waiting on the corresponding countertops for the outside base cabinets on the back wall, but, again, no hurry.

With the work in the garage done for now, I was ready to return to work on the inside of the house, but unfortunately and frustratingly, still no construction drawings from the designer. We had settled on the design changes to the kitchen and master bathroom, so she is supposed to produce construction drawings that I will submit to the permitting office to update my permit. Not wanting to wait, I scheduled an inspection of the master bedroom (framing and electrical) so I could push on. The inspection went without incident, so I resumed work in the master. The first job was to add insulation.

Once that was done I started hanging drywall. I started on the south wall.

South Wall

The next day I worked on the west wall, which required I first add a patch to the ceiling where I previously opened it up to feed the Ethernet cable.

West Wall

I used the two remaining 12 foot long sheets along the west wall so that I could limit the butt joints to above and below the window, so less work required when taping.

I continued in a clockwise manner to complete the room.

North Wall
Northeast Corner
East Wall

On the ceiling along the east wall I had to do another patch, again due to adding an Ethernet line.

When the inspectors came to look at the master bedroom, I also had them look at the wall in the workshop that I framed. Recall that I originally hung drywall along the west wall of the workshop only to pull it down when I discovered that the entrance to that room was messed up. So I framed that wall as I did in the master and had the inspectors give me the okay on it too.

West Wall of Workshop Framed

So I insulated and hung drywall along that wall next.

My next step will be to bring the inspectors in again to okay the drywall I just put up so I can begin taping and mudding. My preference was to call them in only after all the drywall was up, but with the poor response time from the designer, I am requesting inspections piecemeal so I can push on with the things I can control.

I will be off to Cancun for a few days to meet up with family and friends to celebrate a significant birthday of a family member, so I will resume work at the beginning of March.

Coffered Ceiling – Crown Molding, October, 2020

The crown molding arrived at the end of September. While waiting for that I did a little electrical work and some more demolition, which you will notice in some of the pictures that follow. I’d never done crown molding before, so a lot of time was spent researching it. Joining the pieces can be done using a straight 45 degree cut (nested or flat) or by coping. I’m not going to explain that here, but I tried them all and learned a lot. Except in a few places, I cut the crown flat on the miter saw (you need a compound miter saw for that). I tried my hand at coping, but only needed it in a couple of places. Coping takes a lot longer, especially for the uninitiated, so I was glad it wasn’t extensively needed. Below, I start by showing a side by side comparison of a coffer with and without the crown.

Doesn’t that look better? Here are some more images that will provide a better sense of it.

The triangular coffer was very tricky. I had to cope that inside corner. I was happy with the result.

Next up, lights. I originally tried installing 6″ recessed lights in every other coffer, but found it did not illuminate the room sufficiently. So I ended up putting one in each coffer except the center one, which will have the fan. The lights are dimmable and I installed additional switches to control them, so you can turn them on/off from the main entrance, when entering from the kitchen, and when entering from the master bedroom.

You’ll also notice from the above pics that I pulled down the drywall along the main wall. I will need access to that space for electrical and internet wiring down the road.

With the coffered ceiling up, it was time to move onto the kitchen ceiling. That will be the next post.

Coffered Ceiling – Tongue and Groove, August – September, 2020

The next step in creating the coffered ceiling was to fill in the middle part. That will be done with pre-primed tongue and groove pine then finished with crown molding. When I framed the coffers, I tried to make sure they was square and level, requiring shims between the frames and the joists. So after the frames were wrapped, I had a pretty good reference surface to work from. That is, the top of the vertical boards served that purpose. The picture below will show you what I mean.

Support for the T&G.

The tongue and groove (T&G) would need to be nailed to something that would be a consistent distance from the top of each coffer so that the distance from the T&G and the bottom of the coffer was consistent (we want a straight line all the way around). To achieve that I attached nailers to the top of the vertical boards as shown above, being careful to align them with the top of the board. I also added triangular nailers in all four corners. They are arranged diagonally so that the center is open for electrical stuff while still providing a surface for the T&G. These nailers were fastened to the vertical boards and I used a lot of shims when attaching to the joists. Below you can see how the T&G boards go up.

The image on the right above is in the hallway by the guest bath. It was an irregular shaped area and was where the A/C plenum resided, so I had to improvise a bit with the nailers, but the same approach was used. The pictures below show them with all the T&G boards up.

Because I was going to be using crown molding within each coffer, I had the luxury of not having to extend each T&G board to meet the vertical board, hence the gaps. This worked out very well for me because I was able to cut each 8′ T&G board in half and get two fully usable pieces. Had I been more experienced at this, I would have thought about that ahead of time. I was very fortunate that it happened to work out this way. Imagine the waste if I had not been so lucky.

I continued in this way until I reached the end of the room. With the coffers filled in, it’s looking more and more like what I was after.

The rest of the month was spent filling in nail holes and gaps with wood filler followed by a lot of sanding. The prep work for painting will be significant, and can make all the difference. So I will be very diligent when it comes to that. The filling and sanding done at this stage is just a start. I’m sure I will go over much of it again when the time comes. During this time I also ordered the crown molding, as that would be the next step.

Coffered Ceiling – Wrapping the frames, August, 2020

The new finger pine boards arrived, and to deal with them I needed a pretty decent sliding miter saw and stand. I also picked up a scaffold, which you can see in the back if you look closely. With all the overhead work, a scaffold was a must.

Setting up Shop

I started putting the horizontal pieces in place first, near the front of the room. I used a 1/4″ thick piece of plywood to serve as a template for the reveal (the part of the vertical piece that hangs below the horizontal piece). Seeing the boards go up was very exciting, as it gave me a real sense of how it would look.

From there it was a matter of moving forward bit by bit.

And further still. Now it is really starting to take shape. I’m happy with the results so far.

Reaching the end of the room.

Here are a few details of the entrance to the master bedroom and the hallway by the guest bath. The brown stuff you see on the wood on the right image is wood filler. Later I decided not to use that brand; not because of the color, but it was a bit more difficult to work with.

The next step was to fill in the coffers with tongue and groove. We’ll get into that in the next post.

Coffered Ceiling – July, 2020

Now that the ceiling in the great room was down, Chris met me at the house to start work on it. It was July 7th. Chris frequently shares his admiration for the framing that was done (that’s sarcasm, BTW). With the joists and rafters in full view he was not afraid to point out further concerns and what would be required to put a new ceiling up that would give me the look I wanted. During that discussion I brought up the idea of doing a coffered ceiling. I really like that look and thought it might hide any inconsistencies that might show up due to unevenness between the joists. Chris agreed, but said it would cost a fortune to hire someone to do it. So we talked about me doing it. He showed me how to frame boxes from 2x2s that would support the drywall that would be the skin of the coffers. We created a quick and dirty one and hung it so I could see the approach. I was to do the perimeter first, then fill in the middle after that.

Over the next two days I picked up a load of material to start creating boxes. I refined the boxes to use minimal wood with spacers that would limit the twisting that the 2x2s are inclined to do. After a few attempts, I came up with a design I liked that was light weight and strong. I put together a little assembly area in the master bedroom because I was going to be making a lot of these.

Final Box Design

At this stage I moved into full production and started working my way around the perimeter.

By July 17th, I had most of the perimeter framed and started on my first straight run away from the perimiter. That run took four boxes to complete, but it was pretty cool to see it up, as it gave me my first inkling of how the coffers would look. Sorry for the fuzziness of the picture, but that’s the only one I have. Had I known I was going to create this blog, I would have been more careful.

First Run down the Middle

On July 18th I completed the second long run and finished the perimeter. It was getting really exciting at this point. I was feeling more confident that this would come together.

On July 20th (happy 60th, Dale!) I started on the cross members. On July 21st, it looked like this:

I finished the framing on July 24th.

In reality, I wasn’t done with the framing because I was not happy with the area in front of the entrance to the master bedroom. I originally had a straight angled piece, but it did not align with the angle of the entrance, so I reworked it later on.

Misaligned Angles

During my initial discussions with Chris, I mentioned my preference for wooden coffers with a reveal (you’ll see) instead of drywall. He encouraged me to use drywall due to the cost savings, but as the framing progressed he reconsidered the idea of using wood. I suspect he was feeling a bit more confident in my abilities. I was keen on that idea, and we also decided to use tongue and groove between the coffers. So that required some time to get the materials picked out and delivered. 18 1x6s and 28 1x10s of 16 foot pre-primed finger pine arrived July 31st.